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Severe Service Control Valves
Valveforce is your premier source for top-of-the-line severe service control valves. With a focus on providing high-quality valves designed to withstand extreme conditions and demanding applications, we are dedicated to delivering reliable solutions for a range of industries.
Our range of severe service control valves are engineered to perform under intense pressure, high temperatures, and corrosive environments, ensuring optimal efficiency and durability.
Trust Valveforce to provide you with the superior valve solutions you need for your most challenging projects.
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Severe Service Control Valves Explained
Severe service control valves used in a steam system are designed to withstand high temperatures, pressures, and corrosive environments. These valves are specifically engineered to handle the harsh conditions present in steam systems, such as erosion, corrosion, and high velocity steam flow. They are designed to provide precise control of steam flow while ensuring reliability and long-term performance. Typical types of severe service control valves used in steam systems include globe valves, angle valves, and control valves with special trim materials to handle the demanding conditions.
Severe Service Control Valve Services
Specification & Design
Installation Environment
Piping Configuration: Valveforce ensures the valve is installed in the correct orientation and position, considering the flow direction and the need for upstream and downstream straight piping to reduce turbulence and flow disturbances.
Accessibility: Wherever possible, we recommend there is ample space around the valve for future maintenance and operation, facilitating ease of access and long-term reliability.
Actuation and Control
Correct Actuator Type: Valveforce helps you select the correct actuator model (pneumatic, electric, hydraulic) and support you to get the correct size, based on your application requirements.
Proper Mounting and Alignment: We ensure the actuator is correctly mounted and aligned with the valve stem for optimal operation.
Commission: Valveforce commissions the actuator according to the valve’s operating parameters, including setting the open and close limits as required, ensuring precise control for your application.
Safety and Regulatory Compliance
Pressure Relief: Valveforce incorporates critical service pressure relief mechanisms, suitable for corrosive media to protect against overpressure conditions, ensuring system safety.
Standards and Codes: We comply with relevant industry standards, codes, and regulations regarding valve design, installation, and operation, guaranteeing legal and safe operation.
Environmental Considerations
Emissions Control: For applications involving hazardous or toxic fluids, Valveforce ensures the valve and sealing systems are capable of minimising emissions to comply with environmental regulations, ensuring a safe and compliant operation
Installation & Commissioning
Installation and Commissioning Services
Valveforce supplies, commissions, and supports ARCA FORGEVENT Series 190 valves across the UK and Ireland, offering:
- Specification & sizing support (pressure/temperature, flow characteristic, rangeability)
- Full integration with actuators and digital positioners
- Site installation, commissioning and maintenance support
- After-sales service including spare parts and rebuilds
Overhaul & Repair
Erosion and Wear
We mitigate erosion by repairing or replacing damaged components like valve seats and discs, utilising materials that withstand high-velocity steam, prolonging valve life and maintaining efficiency.
High Temperature Damage
Valveforce addresses high temperature damage by selecting and utilising materials and seals capable of withstanding extreme temperatures without deforming or losing properties.
Cavitation
Our approach to mitigating cavitation includes valve and system design optimisations that manage pressure drops and prevent vapour bubble formation, protecting valve components from pitting and erosion.
Flash Steam Damage
We implement solutions to handle rapid phase changes, reducing the impact of flash steam through system design and valve material selection to minimise erosion and vibration.
Sticking or Binding
Regular maintenance and cleaning by Valveforce prevent the accumulation of deposits or scale, ensuring smooth valve operation and full functional range.
Leakage
Addressing leakage involves inspecting and repairing or replacing worn seals and ensuring proper seating, enhancing system safety and efficiency.
Actuator Failure
Valveforce specialises in diagnosing and repairing actuator failures, whether due to electrical issues, air supply problems, or mechanical wear, ensuring reliable valve operation.
Thermal Expansion
Valveforce designs solutions to accommodate differential thermal expansion, preventing misalignment or jamming and ensuring consistent valve performance.
Maintenance & Service
At Valveforce, we understand the critical role that severe service control valves play in managing extreme conditions in industrial applications. These valves are engineered to withstand high-pressure drops, extreme temperatures, abrasive media, and cavitation. To ensure their continued reliability and performance, regular maintenance and timely overhauls are essential.
Our comprehensive services at Valveforce are designed to keep your severe service valves operating at their peak, safeguarding both your operations and the lifespan of your equipment.
Find our more about our severe service control valve maintenance services.
The Importance of Maintaining Severe Service Control Valves
Severe service control valves are built to endure harsh operating conditions, but even the most robust valves require routine care. Exposure to extreme pressures, temperatures, and aggressive fluids can lead to:
Erosion and Wear
High velocities and abrasive media can degrade valve components over time.
Cavitation Damage
Intense pressure drops can result in cavitation, causing severe damage to valve internals.
Valve Malfunction
Without proper upkeep, severe service valves may experience reduced performance, sticking, or leakage, potentially leading to costly downtime.
Comprehensive Overhaul Services for Severe Service Control Valves
At Valveforce, we offer expert overhaul services for severe service control valves, restoring them to their original operational performance. Our process includes:
Detailed Assessment & Diagnostics
We begin with a comprehensive inspection to evaluate the condition of the valve and identify any issues such as erosion, cavitation, or corrosion.
Disassembly and Precision Cleaning
Each valve is carefully disassembled, and all components are thoroughly cleaned to remove any debris, scale, or build-up that may affect performance.
Component Repair and Replacement
Damaged parts, such as valve plugs, seats, or trim, are repaired or replaced with high-performance materials that can withstand severe service environments.
Advanced Coating and Surface Treatments
For valves exposed to extreme conditions, we provide specialized coatings and treatments to enhance wear resistance and protect against future damage.
Reassembly and Pressure Testing
After reassembly, each valve undergoes rigorous testing to ensure it can withstand the pressures and conditions of severe service applications.
Final Calibration and Certification
We perform precise calibration to ensure the valve meets operational specifications, providing you with a valve that operates safely and reliably.
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