Skip to content
Butterfly Control Valves
Our range of advanced triple offset high performance butterfly control valves helps you adjust your flow and provides complete process isolation.
Experts in Design, Supply, Repair & Installation
Speak with our experts
Fill out our quick and easy contact form with your enquiry and we'll get back to you.
Butterfly Control Valves Explained
A butterfly control valve used in a steam system is a type of control valve that regulates the flow of steam by using a disc or plate (resembling a butterfly) attached to a rotating stem. When the valve is fully open, the disc is parallel to the flow, allowing for maximum flow rate. As the valve is closed, the disc rotates perpendicular to the flow, reducing the flow rate.
Butterfly control valves are commonly used in steam systems because they offer good control characteristics, low pressure drop, and quick response times. They are also suitable for high-temperature applications, such as steam systems, due to their design and materials of construction.
Somas control valves are versatile and can be used in many different areas and industries. Thanks to their design, the valves have the ideal properties for control.
Butterfly Control Valve Services
Specification & Design
Valveforce specialises in delivering high-quality flow control solutions, offering a comprehensive range of Butterfly Control Valves designed to meet the performance demands of modern industrial systems. Known for their compact design, low operating torque, and excellent throttling capabilities, Butterfly Control Valves from Valveforce are ideal for a wide range of applications including power generation, chemical processing, and water treatment. Each valve is selected and configured to provide reliable operation, energy efficiency, and long service life—even under challenging process conditions.
High Temperature Performance Butterfly Control Valves: Valveforce offers Butterfly Control Valves engineered for high temperature environments, ensuring stable and precise control in processes where heat resilience is critical. These valves are constructed using advanced materials and thermal-resistant components that maintain sealing integrity and control accuracy even under sustained elevated temperatures.
Offering Class VI sealing characteristics due to triple offset design and minimal wearing due to triple offset design homogeneous disc and seat materials. This butterfly control valve is designed in consideration of demanding applications such as contaminated media
Large Diameter High Performance Butterfly Valves: For systems requiring reliable flow control in larger pipelines, Valveforce supplies Large Diameter High Performance Butterfly Valves. These valves provide excellent flow capacity and low-pressure drop while maintaining tight shut-off and robust performance. Ideal for water, air, and process media, they are a space-saving and cost-effective solution for large-scale industrial applications.
The advanced triple eccentric design of the seat and the unique construction of the disc provides for excellent shut-off and more or less eliminates the need for maintenance. The high surface pressure between seat and disc makes the valve useful for pulp applications where the fibers are easily cut.
Triple Offset High Performance Butterfly Valves: Valveforce’s Triple Offset High Performance Butterfly Valves are designed for demanding applications that require zero leakage and high cycle life. Featuring an offset geometry that reduces seat wear and eliminates friction during operation, these valves offer excellent control characteristics and are especially well-suited for critical shut-off or modulating control in harsh or corrosive environments.
Dimensions up to DN 1200, pressure classes PN 10-50 and the universal design allows for manufacture in many different materials and enables us to cover most applications in the process industry. These triple offset valves can be installed by mounting between flanges, with or without lugs. The butterfly control valve is also available with fully flanged if required.
To ensure performance, reliability, and compliance with the highest industry standards, Valveforce sources its Butterfly Control Valves from SOMAS, a globally respected Swedish manufacturer. With decades of innovation in flow control technology, SOMAS valves deliver unmatched engineering quality, giving Valveforce customers peace of mind and proven performance in every application.
Installation & Commissioning
Selection of Valve Type and Material
Compatibility with Medium: Valveforce ensures the valve material is compatible with the steam or fluid it will control to prevent corrosion and degradation. This guarantees long-term reliability and performance.
Temperature and Pressure Ratings: We select valves capable of operating within your system's specific temperature and pressure range, ensuring safe and effective operation.
Valve Sizing and Flow Characteristics
Proper Sizing: Valveforce accurately sizes the butterfly control valve for your application. Proper sizing prevents restricted flow from undersized valves and poor control from oversized valves, ensuring stable and efficient system performance.
Flow Characteristic: We choose a valve with a flow characteristic that matches your system’s requirements, providing precise control and optimal performance.
Installation , Alignment and Accessibility
Installation: Correct installation and alignment is crucial for optimal performance and preventing premature failure.
Alignment: Our experts ensure the piping is perfectly aligned with the valve, avoiding undue flow restriction and strain on the valve body, thus maintaining system integrity
Accessibility: Wherever possible, we recommend there is ample space around the valve for future maintenance and operation, facilitating ease of access and long-term reliability.
Leakage and Sealing
Piping Stress: Valveforce avoids transmitting piping stress to the valve by using proper supports and expansion joints. This prevents damage and ensures smooth valve operation.
Alignment: Our experts ensure the piping is perfectly aligned with the valve, avoiding strain on the valve body and maintaining system integrity.
Actuator Selection and Installation
Correct Actuator Type: Valveforce helps you select the correct actuator model (pneumatic, electric, hydraulic) and support you to get the correct size, based on your application requirements.
Proper Mounting and Alignment: We ensure the actuator is correctly mounted and aligned with the valve stem for optimal operation.
Commission: Valveforce commissions the actuator according to the valve’s operating parameters, including setting the open and close limits as required, ensuring precise control for your application.
Commissioning and Testing
Functional Testing: Prior to install and commissioning, Valveforce can perform comprehensive functional tests in our test centre to verify the valve and actuator operation, including opening and closing times, ensuring everything works flawlessly.
Leak Tests: We can conduct pressure testing, seat leakage testing and bubble tightness testing and to ensure the valve’s integrity and confirm there are no leaks through the seat, body or stem seals, guaranteeing a safe and reliable system.
Safety and Regulatory Compliance
Safety Standards: Valveforce ensures the valve installation complies with all local safety standards and regulations, maintaining a safe operating environment.
Documentation: We maintain detailed records of the valve type, installation process, and testing results for future reference and compliance purposes.
Overhaul & Repair
Wear and Tear of Sealing Elements
We replace or repair worn sealing elements to restore tight closure and prevent steam leaks, enhancing system efficiency and reducing maintenance costs.
Corrosion
Employing corrosion-resistant materials and protective coatings, Valveforce safeguards the valve body and disc against condensate-induced corrosion, preserving the valve’s structural integrity and functionality.
Erosion
Our solutions minimise erosion through optimal valve selection and operational practices, especially for applications involving frequent throttling, ensuring lasting sealing and control performance.
Actuator Failure
Valveforce troubleshoots and repairs actuators, addressing electrical, pneumatic, or hydraulic issues, to guarantee reliable valve operation, opening, and closing as required.
Stem Leakage
We address stem packing degradation by replacing or upgrading stem seals, eliminating steam leakage to maintain safety and system efficiency.
Improper Installation or Misalignment
Valveforce ensures correct valve installation and alignment, preventing uneven pressure loads and extending the valve's lifespan through precise installation and regular checks.
Cavitation
Implementing strategies to manage rapid pressure changes, Valveforce mitigates cavitation risks, protecting the valve body and disc from bubble-induced damage and maintaining valve functionality.
Thermal Expansion
Recognising the challenges of temperature fluctuations, Valveforce designs and implements solutions that accommodate thermal expansion, ensuring seamless valve operation despite temperature changes.
Maintenance & Service
At Valveforce, we recognize the critical role that butterfly control valves play in regulating flow within your industrial processes. These valves are known for their versatility and efficiency, but like all mechanical components, they require regular maintenance and timely overhauls to ensure peak performance.
With our comprehensive services, you can trust Valveforce to keep your butterfly valves operating smoothly, reducing downtime and optimizing system reliability.
Find our more about our butterfly control valve maintenance services.
The Importance of Regular Butterfly Valve Maintenance
Butterfly control valves, though durable, are exposed to various challenging conditions, including:
Corrosive media
High flow velocities
Abrasion and wear
Temperature fluctuations
Without regular maintenance, these factors can lead to:
Valve sticking or jamming
Leakage and inefficiencies
Performance degradation
Reduced safety and operational risks
Consistent upkeep ensures that your butterfly valves deliver the precision and durability your systems demand. With our expert maintenance services, you can:
Maintain Flow Accuracy
Keep your processes efficient with precise flow control.
Extend Valve Lifespan
Avoid unnecessary replacements by addressing wear early.
Minimise Operational Downtime
Identify and resolve minor issues before they escalate into major failures.
Improve Safety and Reliability
Ensure your valves are always operating at optimal capacity under stringent safety standards.
Butterfly Valve Overhaul Services
Valveforce provides a full suite of overhaul services for butterfly control valves, restoring them to their original performance capabilities. Our overhaul process includes:
Comprehensive Inspection
We begin with a thorough inspection to identify wear points, corrosion, and operational deficiencies. This helps us understand the exact condition of your valves.
Disassembly and Cleaning
The valve is carefully dismantled, and all components are cleaned to remove any debris, sediment, or build-up that could impede performance.
Component Repair & Replacement
Worn or damaged parts, such as discs, seals, seats, or actuators, are repaired or replaced with high-quality components to meet OEM specifications.
Reassembly & Testing
Once reassembled, we rigorously test your butterfly valve to ensure it meets performance criteria, including flow, pressure, and sealing capabilities.
Certification and Calibration
We provide full certification and calibration services to ensure your valve operates within the required parameters before it is returned to your site.
For more information,
Access our free brochure
For more information,
Watch our short film
